Waste Tyre
Recycling Plant (JQ 010)
Steel wire (10%
to 15%)
Tyres contain steel
wires and the amount range of 10% to 15% of the total tyre wastage. All of the
steel present in the tyre can be detached after the Pyrolysis recycling process
is completed. Valuable steel wires are pressed and sold to steel and scrap
dealers.
Gas (10% to
12%)
Non-condensable gases
arise during the pyrolysis process. The amount of gas generated in the system is
12% to 15% of the total amount of recycled tyres and considering the 10 ton
scrap tyre/day recycling capacity, the facility generates 1200 to 1500 m3/day
gas, which has an enormous energy potential when evaluated. There are some
advantages, which are as following.
- It has higher calorific
value as compared to natural gas
- It can be replaced
where natural gas and propane are stored
- The high energy gas may
be utilized as a source of energy for the pyrolysis process.
Plant features
- It is the most cost
effective wastage tyre recycling technology in the world
- 100% wastage tyre
recycling (No churn left after the process)
- No use of chemical
ingredients (Environment friendly)
- No case of soil, water
or air pollution
- 100% pollution free
process
- Generate economically
valuable products out of waste tyres
- Generated products have
good market value and demand
- Raw material (wastage
tyre) is cheap and easy available.
- Easy recycled ton of
tyres preserves 10 tons of carbon dioxide (CO2) that is a major green house gas.
- The process can be
applied to all rubber based materials
- The system creates an
alternate source of energy to reduce the burden on petroleum products and
natural gases.
- The system gives an
opportunity to the government and local administrations to deal with the wastage
tyre problems
- The pyrolysis process
has duration of 4 to 12 hours, based on quantity and size of tyre (car type,
truck tyre, etc)
- During the process
different vacuum values are applied in predetermined temperatures and in
different phases
- Different gases are
obtained and the condensed gas is stored as a fuel oil in the tanks
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